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Marc Nischan

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Design & Build Pt. 3 – Take a seat – designing and building the dinette

October 8, 2020 by marcnischan

I started working on the dinette seats. Based on the drawings and photographs I made, and videos from dinettes in other vintage trailers, I constructed a lightweight frame and skinned it with paneling. I used a Kreg pocket hole jig to make the joints strong and compact. The corner trim piece for the dinette seat is my design (to eliminate seeing the edges of the paneling) and I made it on a router table out of poplar. The frames are 1×2 #2 pine and the stain is Zinser amber. The finished piece is very lightweight and sturdy.
The kitchenette is designed to give you a little room to set things or prep food but still accommodate the pull out bed which – if my calculations are correct – will allow for a queen sized futon mattress. That’s why the countertop is cantilevered. During the day it can be used while sitting on the couch, and at night it provides room for someones’s feet. I am not planning to have a stove or sink in the trailer, just electricity. 12v and 110 shore power.
Since the kitchenette is structural and needs to provide lateral support, I built it out of 3/4″ & 5/8″ plywood and faced it with poplar. There will be another floor-to-ceiling structure on the other side of the trailer next to the door as well to assist in the anti-sway bracing.
 

Filed Under: 65 Comanche Tagged With: 65 Comanche, build, cabinets, design, dinette, interior, laun, seats, stain

Design & Build Pt. 2 – Totally floored

August 13, 2020 by marcnischan

Kind of a mile stone last week, I finished building the floor, got the wheel wells installed, and laid down some linoleum. Now it’s time to start building cabinets. Since I busted out all of the original cabinets (I didn’t know they attach from the metal side – i.e. the outside) I am faced with trying to build new ones from scratch now.

I’ve been researching other builds online to see if I could get a glimpse of the exposed framing on dinette seats. And one of Larry’s videos he deconstructs a 1954 jewel trailer and reveals a lot of the structure of the cabinets. I’m using that as a jumping off point. Wish me luck 😉

Speaking of luck, my dad it was downsizing his tool collection and gave me a router and a bunch of clamps and a Kreig pocket hole driller. Tailor made for what I’m trying to do with this trailer. The dark side of it is that he had a heart attack around Thanksgiving last year and realized his priorities have shifted and he didn’t need them anymore. I wish I could’ve gotten them under better circumstances but they will certainly be a major help. Thanks dad!

Filed Under: 65 Comanche Tagged With: 65 Comanche, build, design, floor, frame

Design & Build Pt. 1 – There’s no place to go but up

July 23, 2020 by marcnischan

I took the trailer apart all the way down to the frame and patched some rusty spots. Then I wire wheeled the whole thing, washed it with Simple Green, and prepped it for POR-15 paint. I used an aluminum spray paint for the silver spots. It took soooooo long and the weather was record high temps – muggy and humid Michigan summer days in the 90s with the heat index well above that.

I made meticulous drawings from measurements I took during the deconstruction, so it was easy to lay out the floor. I used a router with a cutoff bit to remove the holes for the wheel tubs.

I got new bushings and grade 8 mounting bolts for the springs, new axle bolts, new seals for the hubs, and wire wheeled everything before prepping and painting with POR-15. Finally I was able to put the whole shebang together and hang the axle.

I can’t tell you how good it feels to be done with cleaning, repair, and tracking down suspension parts

Filed Under: 65 Comanche Tagged With: 65 Comanche, build, design, floor, frame, paint

Disassembly & Discovery Pt. 5 – There’s nothing left

June 23, 2020 by marcnischan

 

My objective is to get down to the frame. Everything must go. Kelly came back for a second day of dissection and we got the roof off and the walls down. The “fix-it” job on the roof is truly atrocious. There was a piece of angle iron sistered in to support the sagging roof at one point. I recognized it as having been the side of a bed frame! I do have to give the P.O. credit for his resourcefulness I suppose.

The next day I got the floor off and was able to get to work on the frame. The original bumper stuck out really far in back, and the exposed parts of the frame were very rusted, so I cut them off and will re-attach the bumper to solid metal. It will look better that way, too.

I made very careful diagrams of every piece of bracing and every stud, measuring the distance on center from front to rear and Kelly recorded them in the notes. We could rebuild the trailer from scratch if we had to, that’s how thorough the notes are.

While taking off the floor I found lots of evidence that animals had chewed through the Celotex and made homes, as well as yet more wasp’s nests. I am going to clean and paint the frame and then I can finally start putting it back together!

 

Filed Under: 65 Comanche Tagged With: 65 Comanche, disassembly, discovery, floor, roof

Disassembly & Discovery Pt. 4 – Too late to turn back now

June 16, 2020 by marcnischan

It’s been quite a week as far as trailer-centric things go. I watched mobiltec videos every day for hours and made notes. I scoured the Internet for a source for the missing window regulators and cranks. I ordered window seals from vintagetrailergaskets.com and a huge tarp from Tarps Direct. I got my girlfriend to agree to help me work on the trailer for a couple of days since the kids were going to be gone. The stage was set.

I figured what the hell. Go for it. Armed with my new knowledge from trailer school I had a revised battle plan, and I had the time, so might as well do it. Let’s take the roof off!

I took copious notes, said a quick Hail Mary, and we dove in.

Filed Under: 65 Comanche Tagged With: 65 Comanche, disassembly, documentation

Design & Build Pt. 0 – I’ve been doing it all wrong

June 16, 2020 by marcnischan

Wait… WHAT??!!

I had been watching YouTube videos for a while to see what other people had done to fix up their trailers. I myself have rehabbed houses and customized cars. I was confident that I could do this. But as it turns out, trailers – for all of their similarities to cars and houses – are a different beast. 

I stumbled across the YouTube channel of mobiltec who has been posting videos for the last decade or more. He had a very methodical and informed approach to trailer repair. I started to watch his videos and it began to dawn on me that the other videos I’d been watching were all amateurs. Then I found his website cannedhamtrailers.com, and then I found out he had an online class. 

Now, at this point I was still pretty confident that I was doing the right things. The class met on Tuesday nights, and it happened to be Tuesday, so I thought I’d join and get a little advice on my plan. My plan was to tear off the roof and the walls over the coming weekend. I attended class, and during the Q&A asked “I’m planning to take the roof off of the trailer this weekend. Any gotchas or tips?”

His response was that I should go binge-watch the Anatomy of a Trailer classes before I did another thing. Which I did. I watched, I took notes, and I learned a TON. For instance, now I understand why I couldn’t get the cabinets to come off of the walls without destroying them. They are attached from the OUTSIDE. They go on from the outside because they are actually structural supports. I was approaching this like a home remodel, and it turns out trailers are not built like houses.

Larry (mobiltec’s real name) also recommends that you document your build with a blog, and that is why this blog exists. Knowing what I know now, I wonder if I’ve made a huge mistake. This project was supposed to be a quick fixer upper. I just wanted to make a neat little trailer that the kids can sleep in and play in. Now I’m hundreds of dollars into it, and I have to decide if I want to keep going or cut my losses and move on empty-handed (but doubtlessly wiser).

Filed Under: 65 Comanche Tagged With: 65 Comanche, disassembly, documentation

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